Mangement and developement of Mining waste from the dry Process of the Djebel Onk Phosphate Ore Benefication Plant (Somophos)-Tébessa.

Phosphate mining at Djebel Onk (Tébessa, Algeria) generates large volumes of solid wastes that occupy land, release dust, and contaminate surrounding environments. This study aims to characterize and valorize two types of dry tailings, namely +۱۵ mm screening rejects and fines from pneumatic separation (TSV), in order to reduce their environmental impact and recover residual phosphate. Samples were analyzed using particle size distribution, atomic absorption spectrometry (AAS), X-ray diffraction (XRD), and scanning electron microscopy coupled with energy-dispersive spectroscopy (SEM/EDS). Treatment tests included calcination (laboratory furnace, ۷۰۰–۱۰۰۰ °C, ۱۵–۳۰ min) and direct flotation (Denver-type cell, with oleic acid and phosphoric acid as reagents).The results show that the +۱۵ mm rejects and TSV fines contain ۲۱.۴۲ % and ۲۳ % P₂O₅, respectively, while the richest fraction (-۰.۵ + ۰.۲۵ mm) reaches ۲۸.۹۹ % P₂O₅ with ۱.۰۱ % MgO. Calcination at ۱۰۰۰ °C for ۳۰ minutes produced concentrates with ۳۳.۵۱ % P₂O₅ and near-complete CO₂ removal, whereas direct flotation yielded concentrates of ≈ ۳۰ % P₂O₅ with MgO < ۱ %. The novelty of this work lies in the combined application of calcination and flotation, which demonstrates their complementarity for efficient recovery of phosphate from dry tailings. These results confirm the potential for phosphate valorization while reducing environmental impacts and supporting more sustainable mining practices.Keywords: Phosphate, mining wastes, calcination, flotation, environmental management, Djebel Onk

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Keywords: Phosphate ، Mining ، Waste ، Environment ، P₂O₅