Estimating the First-year Corrosion Losses of Structural Metals for Continental Regions of the World

The knowledge of the first-year corrosion losses of metals (K۱) in various regions of the world is of great importance in engineering applications. The K۱ values are used to determine the categories of atmospheric corrosivity, and K۱ is also the main parameter in models for the prediction of long-term corrosion losses of metals. In the absence of experimental values of K۱, their values can be predicted on the basis of meteorological and aerochemical parameters of the atmosphere using the dose-response functions (DRF). Currently, the DRFs presented in ISO ۹۲۲۳:۲۰۱۲(E) /۱/ standard are used for predicting K۱ in any region of the world, along with the unified DRFs /۲/ and the new DRFs /۳/. The predicted values of corrosion losses (K۱pr) of carbon steel, zinc, copper and aluminum obtained by various DRFs for various continental regions of the world are presented. In this work we used the atmosphere corrosivity parameters and experimental data on the corrosion losses of metals for the first year of exposure (K۱exp) for the locations of the tests performed under the international UN/ECE program, the MICAT project, and the Russian program. For the first time, a comparative assessment of the reliability of various DRFs is given by comparing the values of K۱pr and K۱ex using graphical and statistical methods. The statistical indicators of reliability of predicting the corrosion losses of metals are calculated for various categories of atmosphere corrosivity. It is shown that the new dose-response functions offer the highest reliability for all categories of atmosphere corrosivity.The knowledge of the first-year corrosion losses of metals (K۱) in various regions of the world is of great importance in engineering applications. The K۱ values are used to determine the categories of atmospheric corrosivity, and K۱ is also the main parameter in models for the prediction of long-term corrosion losses of metals. In the absence of experimental values of K۱, their values can be predicted on the basis of meteorological and aerochemical parameters of the atmosphere using the dose-response functions (DRF). Currently, the DRFs presented in ISO ۹۲۲۳:۲۰۱۲(E) /۱/ standard are used for predicting K۱ in any region of the world, along with the unified DRFs /۲/ and the new DRFs /۳/. The predicted values of corrosion losses (K۱pr) of carbon steel, zinc, copper and aluminum obtained by various DRFs for various continental regions of the world are presented. In this work we used the atmosphere corrosivity parameters and experimental data on the corrosion losses of metals for the first year of exposure (K۱exp) for the locations of the tests performed under the international UN/ECE program, the MICAT project, and the Russian program. For the first time, a comparative assessment of the reliability of various DRFs is given by comparing the values of K۱pr and K۱ex using graphical and statistical methods. The statistical indicators of reliability of predicting the corrosion losses of metals are calculated for various categories of atmosphere corrosivity. It is shown that the new dose-response functions offer the highest reliability for all categories of atmosphere corrosivity.