H Khorsand - Assistant Professor of Mechanical Engineering, Department Materials Group of Khajenasir Universityof Technology, Materials Research Center of SAPCO, Tehran, Iran
S.M Habibi - M.Sc. of Department of Materials science and Eng., Shiraz University -TOPCO, Tehran, Iran
H Rahmani S. - Materials Research Center of SAPCO, Tehran, Iran
A Arvand - Mashad Powder Metallurgy Co .

In the present work, two kinds of steel powder were (Distaloy HP-1 & Ultrapac-LA) selected and subjected to powder metallurgy processing. For Ultrapac-LA a heterogeneous microstructure consisting of tempered martensite, nickel-rich ferrite, divorced pearlite and nickel-rich regions surrounding pores is observed. For Distaloy HP-1, in slow cooling rates (0.4 °C.s-1) the amounts of martensite and bainite varies between 50-60% and 30-40% , however, for fast cooling rates (1.2 °C.s-1) the variation is between 70-80% and 10-20% . The mechanical properties of the prepared samples were studied with controlled production conditions such as cooling rate and heat treatment. Increasing porosity plays an important role in the tensile stress and fatigue strength. The ultimate tensile strength and fatigue strength were more than 1000 MPa and 400 MPa in this research (for Distaloy HP-1, 7.2 g.cm-3, 0.5% carbon content and fast cooling rates). Macroscopic examination of the fracture surfaces for all specimens revealed that fatigue crack growth and final fracture regions were brittle and without noticeable permanent deformation. The final fracture regions for all tests were very similar, final fracture in these two material conditions revealed brittle macrobehaviour and ductile microbehaviour.

Manufacturing, Powder Metallurgy, Microstructure, Fatigue