Theoretical and Experimental Analyzes of the Forming Process of Semi-Spherical-Nosed Nozzle by Circular Metal Tubes

  • سال انتشار: 1393
  • محل انتشار: بیست و دومین کنفرانس سالانه بین المللی مهندسی مکانیک
  • کد COI اختصاصی: ISME22_389
  • زبان مقاله: انگلیسی
  • تعداد مشاهده: 943
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نویسندگان

Abbas Niknejad

Mechanical Engineering Department, Yasouj University, P.O. Box: ۷۵۹۱۴-۳۵۳, Yasouj, Iran

Seyed Ghaem Amirhosseini

Mechanical Engineering Department, Yasouj University, Yasouj, Iran

Nader Setoudeh

Materials Engineering Department, Yasouj University, P.O. Box: ۷۵۹۱۴-۳۵۳, Yasouj, Iran

چکیده

In this article, a new theoretical model of plastic deformation of the nosing process is introduced and based on the analytical model, some theoretical relations are derived to predict the absorbed energy by the circular metal tubes during the forming process versus the axial displacement. During the forming process, circular metal tubes are transformed to the nozzles with the semi-spherical-nosed. Then, some circular brazen tubes were prepared and tested using a semi-spherical die to verify the theory. Comparison of the theoretical predictions and the corresponding experimental measurements reveals that mechanical behavior and plastic deformation of empty tubes have a good agreement with the theoretical model and predicted energy-displacement diagrams by the theoretical formula have a good correlation with the corresponding experimental curves and it proves verity of the theory. Also, the present theory shows that the absorbed energy during the nosing process is dependent on the material type; diameter and wall thickness of the tubes and it is independent of the initial tube length. Also, the effects of polyurethane foam-filler and the PVC Teflon-filler were investigated on the process, experimentally.

کلیدواژه ها

Absorbed Energy, Circular tube, Metal forming, Nozzle, Plastic deformation

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