Development of a Novel Super-active Ziegler-Natta Polyethylene Catalyst: Study on Structure, Performance and Application

  • سال انتشار: 1403
  • محل انتشار: ماهنامه بین المللی مهندسی، دوره: 37، شماره: 1
  • کد COI اختصاصی: JR_IJE-37-1_002
  • زبان مقاله: انگلیسی
  • تعداد مشاهده: 287
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نویسندگان

M. A. Nikoohemmat

Department of Chemical Engineering, Arak Branch, Islamic Azad University, Arak, Iran

H. Mazaheri

Department of Chemical Engineering, Arak Branch, Islamic Azad University, Arak, Iran

A. H. Joshaghani

Department of Chemical Engineering, Arak Branch, Islamic Azad University, Arak, Iran

E. Joudaki

Department of Chemical Engineering, Faculty of Engineering, Arak University, Arak, Iran

چکیده

In this research, the synthesis process of a novel super-active catalyst, named SAC-۵۱۰ is investigated at experimental scale. The authors compared the analyzed data against those derived from a popular catalyst, Finix-۱۱۲, and several other available alternatives. The data indicated that SAC-۵۱۰ catalyst derived the optimal activity from its spherical particles. Titanium and other chemical elements were less uniformly distributed in SAC-۵۱۰ than in Finix-۱۱۲ samples, with the mean particle size being slightly larger than that found in Finix-۱۱۲. The pores’ dispersion and sizes in SAC-۵۱۰ were not as uniformly distributed as those in Finix-۱۱۲ catalyst. Lastly, both SAC-۵۱۰ and Finix-۱۱۲ catalysts were equally adaptable for use in high-density polyethylene pipes (grade ۱۰۰). Compared to other commercially available catalysts, the major advantages of SAC-۵۱۰ are the economical use of hydrogen and monomers, and low purging of its valuable gases during the polymerization process. The results obtained are as follows: the increase in oxidative induction time efficiency with SAC catalyst compared to Finix catalyst by ۵.۸%, activity by ۳۵.۷%, hydrogen responsibility by ۲۴.۳۹%, ۱-butene consumption by ۸.۳۸% and triethylaluminium consumption by ۲۷.۲۷%.

کلیدواژه ها

Polyethylene pipes, Malvern, Super-active catalyst-۵۱۰, Ziegler-Natta catalysts

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